From concept to production, our casting capabilities power critical components for the most demanding industries.

Shaping the Future with
Precision Castings Complex Geometries High-Performance Alloys Reliable Manufacturing Advanced Processes

Our Precision Casting Capabilities

Cosmic Castings Limited delivers high-quality steel castings through advanced molding technologies, engineered processes, and rigorous quality control.
Our capabilities span 7 major casting processes, enabling us to serve complex, mission-critical applications across railways and heavy industries.

SERVICE

Sand Casting

Ideal for large, complex parts, our sand casting process offers versatility and cost-effectiveness for a wide range of industrial applications including railway, heavy engineering, and structural components.

Material & Compatibility

Ferrous & Non-Ferrous Alloys

Size Limits:

Up to 2500 kg

Typical Tolerance:

± 0.5 mm

Applications:

Bogie components, housings, industrial machinery parts

SERVICE

Investment Casting

Using the lost-wax process, investment casting produces highly intricate components with exceptional surface finish and tight dimensional accuracy.

Material & Compatibility

Steel, Alloy Steel, Stainless Steel

Size Limits:

From small precision parts to medium-sized components

Typical Tolerance:

± 0.1 mm

Applications:

Precision mechanical parts, coupler components, intricate railway hardware

SERVICE

Die Casting (HPDC / LPDC / Gravity)

Die casting ensures high-pressure precision and repeatability for light-metal components requiring excellent surface finish and tight tolerances.

Material & Compatibility

Aluminum, Zinc, Magnesium

Size Limits:

Small-to-medium components

Typical Tolerance:

± 0.1–0.2 mm

Applications:

Housing components, brackets, lightweight structural parts

SERVICE

No-Bake Casting

No-Bake (chemical sand) casting uses resin-bonded sand to create highly accurate, dimensionally stable molds suitable for large and complex castings.

Material & Compatibility

Steel, Alloy Steel, High-Manganese Steel

Size Limits:

Up to 600 kg (as used for bogie castings)

Typical Tolerance:

± 0.3–0.5 mm

Applications:

Bogie Side Frame, Bolster, Coupler Yoke, Draft Gear, Heavy engineering parts

Ready to Start Your Project?

Our engineering team is ready to collaborate with you to produce high-quality castings tailored to your requirements. Contact us to discuss specifications and begin development.

Share a few details about what you’re looking for and we’ll be in touch.

Find out what CCL can do for you.